New Transport Solution for LEDs Reduces CO₂ Emissions by 80 Percent
ams OSRAM and the Zumtobel Group have jointly developed an alternative to the plastic reels used to transport LED strips and components. The paper reel significantly improves the environmental footprint: with more than a third less weight and more than three quarters less CO₂ emissions. The new reel does not cause any additional costs. This marks an important milestone toward sustainable supply chains in the electronics industry.
Paper has several advantages over plastic: A plastic reel weighs 217 grams, the paper reel only 140 grams — a reduction of around 35 percent. The raw material extraction, production and disposal of a plastic reel cause around 1.075 kilograms of CO₂ equivalent emissions¹, while the paper reel only generates 203 grams — a decrease of around 80 percent. In some regions, there are even fees for plastic disposal, whereas paper is more recyclable and biodegradable.
In concrete terms: If ams OSRAM were to replace more than half a million plastic reels with paper reels each year, 108 tons of plastic and 436 tons of CO₂ emissions could be saved. At the same time, the transport weight would be reduced by 38.5 tons per year. The use of paper therefore not only saves transport costs and waste, but also reduces CO₂ emissions along the entire supply chain — from production to disposal.
Sustainability meets industrial suitability
The stability, handling, and cleanliness of the paper reel meet the strict requirements of LED manufacturing and product safety. In extensive tests, ams OSRAM and the Zumtobel Group were able to prove that paper reels show performance characteristics comparable to those of plastic reels. The paper solution also delivered strong performance on the industry-standard SMT line, the highly automated production line for placing electronic components onto printed circuit boards, maintaining the same efficiency and shape. Particle safety was also confirmed and meets the strict requirements of the clean room. In addition, the paper reel is designed to hold the same number of components as its plastic counterpart.
Innovative strength from trusting collaboration
“The paper reel was developed through a trust-based collaboration with our project partner Zumtobel Group, mainly driven by our team in Malaysia,” says Martin Bachler, Head of Sustainability at ams OSRAM. “If you want to be more environmentally friendly, you have to challenge established standards, and that requires openness and courage.”
“Our collaboration with ams OSRAM on the sustainable paper reel once again confirms that sustainability is a team sport,” says Bernhard Apsner, Senior Director Global Technical Purchasing at Zumtobel Group. “We are proud to have initiated this project and to have collaborated on developing a resource-efficient packaging solution. This project is in line with the Zumtobel Group's sustainability strategy, with which we are gradually becoming a more sustainable company ourselves, and which encourages us to work together with our customers and partners to shape a more sustainable future.”
ams OSRAM and the Zumtobel Group worked closely together to develop the idea into a market-ready solution. Today, the paper reel is in an advanced pilot phase and has already undergone positive customer qualification.
Sustainability without additional costs
Whether plastic or paper: Material and production costs are at a comparable level, while savings in logistics and disposal enable long-term cost advantages. The paper reel improves key sustainability indicators such as carbon footprint, material use, and waste prevention along the supply chain and supports customers in meeting their ESG requirements.
Experience the paper reel live at Light + Building 2026
The paper reel is a flagship project for sustainable packaging solutions in the LED industry. Further steps toward scaling and integration into additional product lines, like automotive components, are already being considered. Recycling is another area being actively pushed forward in order to consistently implement the circular economy concept.
Interested visitors can explore the paper reel live at Light + Building in Frankfurt am Main, Germany, from March 8 to 13, 2026. At the trade fair, ams OSRAM will present the new transport solution to a broad professional audience for the first time.
ams OSRAM has protected over 100 innovations covered by more than 250 patent assets that are related to the United Nations Sustainable Development Goal (SDG) 12: responsible consumption and production.
For more information on sustainability at ams OSRAM, visit the website.
About ams OSRAM
The ams OSRAM Group (SIX: AMS) is a global leader in innovative light and sensor solutions.
With more than 110 years of industry experience, we combine engineering excellence and global manufacturing with a passion for cutting-edge innovation. Our commitment to pushing the boundaries of illumination, visualization, and sensing enable transformative advancements in the automotive, industrial, medical, and consumer industries.
“Sense the power of light” – our success is based on the deep understanding of the potential of light and our distinct portfolio of both emitter and sensor technologies. Approximately 19,700 employees worldwide focus on pioneering innovations alongside the societal megatrends of digitalization, smart living and sustainability. This is reflected in over 13,000 patents granted and applied.
Headquartered in Premstaetten/Graz (Austria) with co-headquarters in Munich (Germany), the group achieved EUR 3.4 billion revenues in 2024 and is listed as ams-OSRAM AG on the SIX Swiss Exchange (ISIN: AT0000A3EPA4).
Find out more about us on https://ams-osram.com
ams and OSRAM are registered trademarks of ams OSRAM Group. In addition, many of our products and services are registered or filed trademarks of ams OSRAM Group. All other company or product names mentioned herein may be trademarks or registered trademarks of their respective owners.
About Zumtobel Group
The Zumtobel Group is an international lighting group and a leading supplier of innovative lighting solutions, lighting components and associated services.
With its brands Thorn, Tridonic and Zumtobel, the Group offers its customers around the world a comprehensive portfolio of products and services. The Group’s know-how about the effects of light on people, acquired over decades, forms the basis for the development of innovations and for accessing new fields of business. In the lighting business, the Group with its Thorn and Zumtobel brands, is one of the European market leaders. Through its lighting technology brand, Tridonic, the Zumtobel Group plays a leading role worldwide in the manufacture of hardware and software for lighting systems (LED light sources and LED drivers, sensors and lighting management).
The Zumtobel Group’s service offering is one of the most comprehensive in the entire lighting industry, including consultation on smart lighting controls and emergency lighting systems, light contracting, design services and project management of turnkey lighting solutions, as well as new, data-based services focused on delivering connectivity for buildings and municipalities via the lighting infrastructure. The Group is listed on the Vienna Stock Exchange (ATX Prime) and currently holds a workforce of around 5,300 employees. In the 2024/25 financial year, the Group posted revenues of EUR 1,097.2 million. The Zumtobel Group is based in Dornbirn in the Vorarlberg region of Austria.
For further information, please visit z.lighting/group.
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