News-Spot | Business News | Jul 03, 2012

Marl Doubles LED Output in the UK with New Assembly Line

Marl International has invested £150,000 to double its manufacturing output at its site in Ulverston Cumbria, putting it in a prime position to benefit from the rapid growth of an emerging ‘green’ lighting technology. The line has been specially modified to handle PCB boards of up to 600mm long, much more than the standard length. Such boards are commonly required to replace conventional lighting products. The announcement brings the investment made by Marl in its UK manufacturing facility to £270,000 altogether.

Marl is not only ramping up its output of LED lighting modules that act as a direct replacement for much less efficient lighting technologies, but will also enter the electro-mechanical module assembly business aiming to match offshore pricing with quality, UK manufactured products. Existing customers include the Formula 1 Association, British Energy and the British Waterways Board.

According to Marl Managing Director, Adrian Rawlinson, “LED lighting can be 20-60% more efficient than standard lighting technologies, lasting up to ten times longer and providing an instant, controllable source of illumination. Marl is unique in being able to design and manufacture LED lighting modules entirely under one roof in Ulverston, where most competitors outsource parts of the design or manufacturing process. This gives Marl a short leadtime, and the ability to bring to market the latest, most efficient LED lighting technologies ahead of competitors.” He added, “We can offer fast turn-around and competitive pricing on small volumes, but with our sourcing and logistics expertise we can match offshore manufactured price levels on much higher volumes as well.”

Marl Operations Director, David Moorhouse added, “We can see many customers in the UK who would like to use LED lighting in place of less efficient technologies, but they lack the capability to assemble these very specialist devices and the associated circuits. Marl can fill this gap, often providing a bespoke product that is a direct drop-in replacement for the less efficient solution – speeding up the adoption of efficient LED lighting technology.” He continued, “Customers like the quality and the service they receive from Marl and often come back to us and ask us to build other electromechanical modules as well. With this investment, we have the capacity to offer this service too.”

The new line has been accommodated at Marl’s existing premises, which have been extensively refurbished to accommodate the equipment. A team from Marl’s 120 Ulverston staff has been retrained to operate the new line, which is fully automated, and will run on a 24 hour shift basis. Marl has experienced rapid, profitable growth over the last two years and has funded the investment from the cash that it has generated. In October 2011, Marl announced a £120,000 investment in its prototyping facilities.

Description of the new line:

The new Marl production line at Ulverston can assemble 22,000 surface mount components per hour including LED diodes onto printed circuit boards (PCBs). At the front end, it has a Nutek NTE0710XL single magazine line loader. It also features a DEK03iX SMT Screen Printer, which respects the environment by using a water-soluble agent to clean the underside of the screen / foil combined with a vacuum system, eliminating the need for chemical cleaners. It also has a Mydata MY9 SMT Placer and a BTU 100a oven.

About Marl International:
Marl International has specialised in the design and manufacture of visible LED indication and illumination components and systems for nearly 40 years, to customers in the electronic, power generation, defence and telecommunications industries. Its highly trained and experienced team of over 120 design and manufacturing specialists operate from a dedicated technology park in Ulverston, England and stand ready to offer its customers a solution to any requirement. They are able to offer a range of standard products, customised to suit individual projects, or even design a specific component from scratch. Marl is a quality company. It is registered to BS EN ISO 9001:2008 standard and fully RoHS and WEEE compliant.


Samsung LED Pushes Efficiency of Mid-power Packages to Higher Levels

Samsung LED Pushes Efficiency of Mid-power Packages to Higher Levels Samsung Electronics has announced that it has made an important upgrade in the luminous efficacy of its mid-power LED package. The LM301B was introduced to the market with the industry’s highest light efficacy among mid-power LED packages in 2017. Now, it has enhanced the efficacy considerably ... Read more »


LED Patent Lawsuit

Tridonic initiated patent lawsuits against telecommunication retailer S-KON eKontor24 GmbH. Although District Court Munich I affirmed Tridonic’s arguments, parties agreed on a settlement for reasons of legal certainty and prompt settlement of the dispute. Read more »


Proof Your Blue Light Hazard Risk: Stray Light Corrected CAS 140D

Proof Your Blue Light Hazard Risk: Stray Light Corrected CAS 140D With the stray light corrected CAS 140D Instrument Systems – as a technical pioneer – is the first to offer an array spectrometer that can reliably assess the blue light hazard from light sources within the prescribed limiting values. Hitherto only double monochromators were recommended for this ... Read more »


Edison Opto Unveils Two Novel-Designed Products in EdiPower Series

Edison Opto Unveils Two Novel-Designed Products in EdiPower Series Edison Opto, a global LED lighting manufacturer, unveils two new products in EdiPower Series for broad lighting applications. First, the Tunable Series with superior CRI of 95 supports two output channels to enable two dimming options to dim LED lighting without a brightness drop. In addition, the ... Read more »


High Conductive Foils Enabling Large Area Lighting

High Conductive Foils Enabling Large Area Lighting Fraunhofer Institute for Organic Electronics, Electron Beam and Plasma Technology FEP as one of the leading partners for research and development for surface technologies and organic electronics and Sefar AG, a leading manufacturer of precision fabrics from monofilaments, developed a roll-to-roll ... Read more »