Products, Materials & Tools | Sep 09, 2015

ESCATEC Introduces Ten Times More Efficient LED Heat Spreading Solution

ESCATEC, one of Europe's leading providers of contract design and manufacturing services, will be launching its solution to the challenge of effectively cooling high brightness LEDs on its stand E8 at the LED Professional Symposium 2015 in Bregenz, Austria on 22-24 September 2015.

ESCATEC's Heat Spreader solution solders the LEDs onto a copper substrate, which is up to ten times more effective at dissipating the heat generated by the LEDs than current solutions.  The CoolRunning design means that LEDs with a power density of up to 10W per mm2 could be passively cooled.

The Heat Spreader was developed in response to a customer visit to ESCATEC's FutureLab where novel and innovative solutions are developed for LED applications.  "Heat dissipation is always a challenge for LEDs as their compact size means that the LEDs can be packed close together to form a powerful illumination source but that also forms a highly concentrated heat source, for example, when a hundred 5 Amp LEDs are side by side," explained Wolfgang Plank, Manager of the FutureLab.   "Our novel Heat Spreader solution opens up compact, high power LEDs of, say 1000W, to be used in many new applications such as stage lighting, architectural illumination and video projectors."

By starting from the bare LED die, ESCATEC can customise the solution with regards to the size of the package, the shape of the beam so that there are minimal losses, and the wavelength of the light along with its intensity.  This freedom of design enables the LED solution to be highly efficient, appropriately cooled and optimised for the required power consumption.  It also enables the lens or lens array to be custom made to provide the exact optics required by the application and ensures that design can be compact with high optical efficiency.

To learn more about the LpS, please visit
If you would like to make an appointment with one of ESCATEC's representatives, kindly contact ESCATEC by phone or send an e-mail to

About ESCATEC Group:
The ESCATEC Group provides fully-integrated electronic and mechatronic design and manufacturing solutions to assist you in achieving success in your market. Our one-stop solutions and best-in-class service enable companies around the world to operate more profitably, sustainably and efficiently. Founded in 1974, our history is full of innovation which made us a first choice partner for many European and North American OEM’s. Our Swiss-owned company perfectly blends Swiss business philosophy and attention to quality, precision and detail with the advantage of low-cost, mass-volume manufacturing capabilities in our Asian factories:
We take your product ideas and create a fully integrated design solution – including all aspects of requirements analysis & specification, mechanical design, electronics design, software development, rapid prototyping and pre-production prototyping
We design products for you using our volume manufacturing experience to ensure that the product is designed right for manufacture, right first time
Our engineers and project managers work closely and conveniently with our customers’ European based design teams to ensure the best possible level of support for product development and prototyping. They provide for a seamless transfer of manufacturing capability to our Malaysian manufacturing plants where the high volume production lines are located.


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